How to Test Aircraft Engines

Aircraft engines are an integral and expensive part of each aircraft. Continued safe flight depends greatly on a well-maintained, properly functioning engine. Certified aircraft, or aircraft that are commercially produced and maintained, must have their engines inspected and tested every year. An authorized inspector evaluates the engine during the aircraft's comprehensive annual inspection. Aircraft mechanics also perform engine testing and troubleshooting work when an engine malfunctions. Mechanics frequently test an aircraft engine, or engines, before a new buyer finalizes an aircraft purchase.

Things You'll Need

  • Aircraft's pilot's operating handbook
  • 3/4 inch open end wrench
  • 7/8 inch open end wrench
  • 3/8 inch ratchet driver
  • 3/8 inch torque wrench
  • 7/8 inch deep socket
  • Aviation differential compression tester
Show More

Instructions

    • 1

      Start the aircraft's engine. Run the engine until the oil temperature is in the "green" range.

    • 2

      Shut down the engine. Remove the engine cowls to allow engine access.

    • 3

      Remove all the spark plug leads with a 3/4 inch or 7/8 inch wrench.

    • 4

      Remove all top spark plugs with a ratchet driver and a 7/8 inch deep socket.

    • 5

      Obtain an aviation compression tester from an aviation supply company or from your local aircraft mechanic.

    • 6

      Perform a compression test of all cylinders. Follow the instructions for the compression tester's operation. Record compression values for all cylinders. Compare the readings with minimum acceptable values listed in your engine maintenance manual. Acceptable compression readings ensure that exhaust and intake valves are not leaking. Good readings also mean piston rings are not leaking or broken, and there are no cracks in the cylinder head.

    • 7

      Reinstall all the spark plugs. Torque each plug to 360 inch-pounds.

    • 8

      Reinstall the spark plug leads. Tighten each lead snugly.

    • 9

      Reinstall the engine cowls.

    • 10

      Research and record your engine's performance data. The aircraft's pilot's operating handbook, or POH, includes a table entitled "Power Plant Limitations." This table lists data for minimum and maximum oil pressure, maximum oil temperature and static revolutions per minute, or RPM.

    • 11

      Start the aircraft's engine. Taxi the aircraft to the airport's run-up area. Verify that your airport permits an engine run-up at that time and location. Many airports strictly regulate ground-based full-throttle engine run-ups.

    • 12

      Set the aircraft's parking brake. Gradually push the throttle to the "full forward" position. Record the aircraft's tachometer reading. Compare the reading with the static RPM value recorded from the POH. Compare the additional data to readings observed on the engine's instruments. The engine is performing to design specifications if all observed values are within the ranges noted in the POH.

Copyright Wanderlust World © https://www.ynyoo.com