A boat winch is a mechanical, motorized or hand cranked reel used to pull a boat from the water or parking place onto a boat trailer, cradle or dock. The winch contains a drum that holds a strap or metal cable. The cable is attached to the approved tow point of the boat being moved and as the winch is cranked, the strap or metal cable pulls the boat to its resting place.
The winch bracket that is attached to a frame by welding will offer more stability and strength to the attachment than a bracket that is bolted to the frame. Most trailers come with a winch already attached but in the event a winch has to be installed and welded in place, there are several options available to attach the bracket and one of them is doing it yourself.
There are different weld types for different applications. A large blob of weld does not necessarily mean a more structurally sound or stronger connection. When welding a bracket to the frame, the weld bead has to be consistent in width and depth to be effective. If the weld is wispy or spidery, the strength will be compromised and the result will be eventual structural failure. A tack weld should not be used as the final weld. A tack weld is used to hold the components in place while the final weld is applied. The welding process requires the use of a particular joint design. Not all joint designs are right for all applications.
As welding is classified as a hot process, the risk of burns and fire is significant. To prevent injury to the welder, the welder should use protective gear such as eye and head protection, leather gloves and protective long sleeves. The protective gear will protect the welder from exposure to heat, flames and flash burns. Protective gear has improved over the years but is only effective if used properly.
Welding requires the proper equipment; otherwise the result could be devastating. Too much heat or weld may be detrimental to the process and the materials involved. The welder should take care to choose the proper equipment and method. When in doubt, consult a welding specialist. Always weld in a well-ventilated area but be cautious of drafts in the work area. Anyone not wearing the required protective gear, particularly eye protection, should not be in the welding area.