Download the Formulário de Documento de Viagem and fill it out.
Sign the Formulário de Documento de Viagem.
Compile the needed identification documents. If you are over the age of 18, you will need either your current passport or one that has recently expired. Also, you need proof that you have fulfilled all voting requirements as mandated by Brazilian law. Men ages 18 to 45 must also show a military document.
If under the age of 18, you will need to show your birth certificate, your current passport if you have one, and authorization to obtain a passport, which must be signed by your legal guardians.
Take the form, a passport photo and the proper fee amount to the regional consulate nearest you. A regular passport will cost you $80, and it will cost you $160 to replace a lost or damaged passport.
Wait 15 days. The process time begins once all the documents have been accepted. Make sure, before you leave the consulate, that the paperwork is in order and in no need of revision.